IoT Devices Wire Harness
Cactus Electronics: Your Trusted Partner for Custom IoT Harness Solutions
At Cactus Electronics, we specialize in designing and manufacturing high-performance wire harnesses tailored to the unique demands of IoT (Internet of Things) devices. Backed by IATF16949, ISO9001, and UL certifications, our solutions bridge the gap between IoT connectivity needs and industrial-grade reliability—empowering your smart devices to perform seamlessly in diverse environments.
Why Choose Cactus for IoT Harnesses?
IoT devices rely on stable signal transmission, durability, and adaptability—all areas where our harnesses excel:
1. Precision for Internal IoT Harnesses
Our internal IoT harnesses are engineered to fit compact device enclosures while ensuring uncompromised performance:
- High-Conductivity Materials: Uses high-purity oxygen-free copper conductors to minimize signal loss, critical for IoT sensors and data transmitters.
- Flexible Insulation: Adopts TPU/PVC insulation with excellent bendability, allowing easy routing in tight internal spaces without compromising durability.
- Custom Sizing: Tailored wire gauges (22-30AWG) and lengths (±2mm tolerance) to match your IoT device’s power and space requirements, avoiding wire tangling or assembly delays.
2. Durability for External IoT Harnesses
For IoT devices deployed outdoors or harsh industrial settings, our external harnesses are built to withstand extreme conditions:
- Wide Temperature Range: Operates reliably from -40℃ to 125℃, with silicone or XLPE insulation resisting UV, heat, and cold—ideal for smart agriculture, industrial IoT, and outdoor monitoring devices.
- Robust Environmental Protection: IP67/IP68 waterproof ratings, abrasion-resistant nylon outer sheaths, and anti-tear construction to handle moisture, dust, and physical impact.
- EMI Shielding: Integrates copper mesh or aluminum foil shielding to block electromagnetic interference, ensuring stable data transmission for IoT sensors and wireless modules.
3. Compliance & Quality You Can Trust
Every IoT harness from Cactus undergoes rigorous testing:
- Adheres to global standards (UL 1581, IEC 60228) and industry-specific regulations, ensuring compatibility with your IoT devices’ safety and compliance goals.
- 100% post-production inspections (continuity, insulation resistance, and mechanical stress tests) to eliminate defects and guarantee long-term reliability.
Our IoT Harness Applications
We support a wide range of IoT use cases, including:
- Smart Home & Wearables: Compact, low-profile harnesses for smart thermostats, fitness trackers, and connected appliances.
- Industrial IoT (IIoT): Heavy-duty harnesses for factory sensors, automated machinery, and predictive maintenance devices.
- Outdoor IoT: Weather-resistant harnesses for smart agriculture (soil monitors), smart cities (traffic sensors), and environmental monitoring equipment.
Partner with Cactus for Your IoT Vision
From prototype to mass production, we offer end-to-end support:
- Custom Design: Our engineering team collaborates with you to understand your IoT device’s specs, delivering tailored harness designs in 5-7 business days.
- Efficient Production: Our Huizhou factory (1 hour from Shenzhen Port) ensures fast turnaround—bulk orders ship within 15-20 days, with flexible volume options (500-100,000+ units).
- Global Support: We provide DDP (Delivered Duty Paid) shipping to 30+ countries, with full compliance documentation (RoHS, REACH) to simplify your supply chain.
Cactus Electronics—Connecting IoT Innovation with Reliability.
The ISO9001, IATF16949, UL certifications, and the 100% testing after the production is completed ensure 0 defects in our products. If you have any needs, please do not hesitate to contact us, we will reply within 24 hours.particularity
IoT Device waterproof wire harness 1
PN: IoT-IN-1
IoT Device waterproof wire harness 2
PN: IoT-OUT-2